Service

Box Build & Systems Integration

Full mechanical and electrical integration — enclosures, cable/harness assembly, and final unit configuration.

Wiring harness with connectorized cable assembly for systems integration
  • Enclosure fit & mechanical integration
  • Cable / harness assembly
  • Firmware flash, configuration & labeling

Beyond the populated board, Copperline integrates finished assemblies into complete systems: enclosure fit, cable and harness assembly, sub-assembly integration, firmware flashing, final configuration, and labeling to your traceability requirements. Programs that need a ready-to-ship unit — not just a populated PCB — run through the same facility without a hand-off to a separate integrator.

This is where a lot of the real cost and schedule risk in a hardware program actually lives, and it’s handled by the same production planning team that scheduled your board fabrication, so a change on one side doesn’t silently desynchronize the other.

Ready to spec this out?

Configure your build on the RFQ calculator or send us your board files directly.

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The rest of the production floor.

PCB Fabrication

Bare-board fabrication from 2 to 12 copper layers on FR4, high-Tg, and RF laminates, built to the stack-up you configure.

  • 2–12 copper layers, FR4 / high-Tg / RF laminates
  • 3/3 mil standard, 2/2 mil advanced trace/space
  • HASL, ENIG, and OSP surface finishes
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SMT & Through-Hole Assembly

Automated SMT placement and through-hole assembly covering 01005 passives up to large BGA and QFN packages.

  • 01005 to large BGA / QFN / CSP, 0.3mm pitch
  • Lead-free and leaded process lines qualified
  • Engineered stencil & paste-print per board
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Testing & Inspection

AOI on every panel, with X-ray, ICT, and functional test added per your acceptance criteria.

  • AOI on 100% of panels, every lot
  • X-ray inspection for BGA / QFN joints
  • ICT and custom functional test fixtures
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