Medical Device Class II Diagnostic Device — Sensor Board Requalification
A Class II diagnostic device maker requalified a failing sensor board line without slipping a regulatory-locked launch date.
- Layers
- 8
- Volume
- 18,000 units/year
Case Studies
Programs across five industries.
Anonymized at customer request — the specifics are real, the names are not.
Medical Device 
Automotive Tier-1 Automotive Supplier — Body Control Module Volume Ramp
A Tier-1 automotive supplier moved a body control module from a low-volume prototype vendor to production-scale supply under IATF 16949.
- Layers
- 6
- Volume
- 240,000 units/year
Industrial IoT Industrial IoT Gateway — 10-Layer Redesign for Field Reliability
A field gateway maker traced recurring thermal-cycling failures to a stack-up problem and worked with Copperline to redesign for reliability.
- Layers
- 10
- Volume
- 6,500 units/year
Consumer Electronics Consumer Electronics Brand — Prototype-to-Volume Transition
A consumer electronics brand needed a single manufacturing partner to carry a product from low-volume launch through mainstream retail volume.
- Layers
- 4
- Volume
- 85,000 units/year
Aerospace Instrumentation Aerospace Instrumentation Supplier — Legacy Board Requalification
An aerospace instrumentation supplier requalified a discontinued 12-layer board design after its original manufacturer exited the market.
- Layers
- 12
- Volume
- 1,200 units/year
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