Copperline fabricates PCBs and assembles finished electronics for medical device, automotive, industrial IoT, consumer electronics, and aerospace instrumentation companies. Configure your stack-up below and get a real, computed estimate — not a form that just says "someone will call you."
Pick a layer count and board size. We generate the actual copper/dielectric stack-up, compute real panel utilization against a standard fab panel, and estimate unit and total project cost.
Estimated for planning purposes only — not a binding quote. Final pricing is confirmed by an applications engineer after DFM review.
What the fab and assembly lines actually support — not a rounded-up marketing capability chart.
Fabrication, assembly, integration, and testing under one roof — no hand-offs between vendors on the same program.
Bare-board fabrication from 2 to 12 copper layers on FR4, high-Tg, and RF laminates, built to the stack-up you configure.
Automated SMT placement and through-hole assembly covering 01005 passives up to large BGA and QFN packages.
Full mechanical and electrical integration — enclosures, cable/harness assembly, and final unit configuration.
AOI on every panel, with X-ray, ICT, and functional test added per your acceptance criteria.
Design-for-manufacturability review, file checking, and BOM/component sourcing before your first panel runs.
Every job starts with a design-for-manufacturability check against your Gerbers, BOM, and stack-up before a single panel is scheduled.
Copper imaging, lamination, drilling, plating, and surface finish — built to the stack-up you configure above.
Automated placement and reflow for SMT, selective or wave soldering for through-hole, on the same production floor.
Automated optical inspection on every panel, with X-ray, ICT, or functional test added per your acceptance criteria.
Packed to your labeling and traceability requirements, shipped against the turnaround tier you selected.
Anonymized at customer request — the specifics are real, the names are not.
Medical Device A Class II diagnostic device maker requalified a failing sensor board line without slipping a regulatory-locked launch date.
Automotive A Tier-1 automotive supplier moved a body control module from a low-volume prototype vendor to production-scale supply under IATF 16949.
Industrial IoT A field gateway maker traced recurring thermal-cycling failures to a stack-up problem and worked with Copperline to redesign for reliability.
Consumer Electronics A consumer electronics brand needed a single manufacturing partner to carry a product from low-volume launch through mainstream retail volume.
Aerospace Instrumentation An aerospace instrumentation supplier requalified a discontinued 12-layer board design after its original manufacturer exited the market.
Certified quality management system covering design transfer, production control, and continuous improvement across the facility.
Assemblies built and inspected to IPC-A-610 acceptability criteria, with Class 3 available for high-reliability programs.
Automotive-program production lines operate under IATF 16949 process controls for traceability and defect-rate discipline.
UL-recognized processes and materials for programs requiring listed or recognized component certification.
All pricing shown by the Configure Your Build calculator is a rough order-of-magnitude estimate for planning purposes only and is not a binding quotation. Final pricing is confirmed by a Copperline applications engineer after DFM review of submitted board files.
“We moved our sensor board line to Copperline mid-program after a yield problem at our previous fab. The DFM review caught two trace-width issues before the first panel ever ran — issues our old vendor never flagged.”
“The RFQ calculator got us within a few percent of the final quote before we'd even sent Gerbers. For a program running a dozen SKUs a year, that kind of budgeting accuracy up front matters more than people expect.”
“IPC-A-610 Class 3 acceptance and full AOI/X-ray documentation on every lot — for a Class II device program, that paper trail is as important as the boards themselves.”
“IATF 16949 was a hard requirement for us. Copperline was upfront about exactly which lines run under that certification instead of a vague 'we can do automotive' answer.”
Tell us about your board and an applications engineer will follow up with pricing and lead time.